An Overview of What is ASTM A105?
ASTM A105 is a standard specification developed by ASTM International for carbon steel forgings. It covers forged carbon steel components that are primarily used for piping systems in pressure systems at ambient and higher-temperature service.
It is widely used for flanges, fittings, valves, and other pressure-containing parts.
Key Highlights:
Aspect | Details |
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Scope | Forged carbon steel piping components |
Product Forms | Flanges, forged fittings, valves, and other piping parts |
Material Type | Carbon Steel |
Forging Method | Open die, closed die, or ring forging |
Service Temperature Range | Suitable for ambient- and high-temperature service |
Heat Treatment | Normally supplied in normalized, normalized and tempered, or quenched and tempered condition for certain sizes |
Surface Finish | Machined or as-forged surfaces |
Testing Required | Tensile testing, hardness testing, chemical composition testing |
Mechanical Properties:
Property | Requirement |
---|---|
Minimum Yield Strength | 36,000 psi (250 MPa) |
Minimum Tensile Strength | 70,000 psi (485 MPa) |
Elongation | ~22% minimum in 2 inches |
Hardness Limit | Max 187 HBW (Brinell Hardness) without heat treatment |
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(For thicker parts or special service, normalization or heat treatment may be required to refine the grain structure and improve performance.)
Common Applications:
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Flanges (weld neck, slip-on, blind, etc.)
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Forged fittings (elbows, tees, reducers)
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Valves bodies and bonnets
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Pressure vessels
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High-pressure piping systems
Important Notes:
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ASTM A105 material is limited to components up to 4 inches (100 mm) in nominal thickness (for piping parts) unless specifically treated.
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For low-temperature service, ASTM A350 LF2 (not A105) is preferred because A105 doesn’t guarantee low-temperature toughness unless specified.
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It must meet chemical composition limits for carbon, manganese, phosphorus, sulfur, silicon, and others.
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No special impact test is required unless specified in the purchase order.
Chemical Composition (Typical Limits):
Element | Content (%) |
---|---|
Carbon (C) | ≤ 0.35% |
Manganese (Mn) | 0.60–1.05% |
Phosphorus (P) | ≤ 0.035% |
Sulfur (S) | ≤ 0.040% |
Silicon (Si) | 0.10–0.35% |
Quick Comparison to Similar Specs:
Specification | Key Difference |
---|---|
ASTM A105 | For general carbon steel forgings |
ASTM A350 LF2 | For low-temperature carbon steel forgings |
ASTM A182 F11/F22 | For alloy steel (used at high temperature) |
ASTM A53 vs ASTM A105 – Quick Comparison Sheet
Feature | ASTM A53 | ASTM A105 |
---|---|---|
Scope | Standard for carbon steel pipes (seamless and welded) | Standard for carbon steel forgings (flanges, fittings, valves, etc.) |
Form | Pipe (seamless, ERW, or furnace-welded) | Forged parts (flanges, fittings, valves, etc.) |
Grades | Grade A and Grade B | Single grade (no division into A/B) |
Types | Type F (furnace butt-welded), Type E (ERW), Type S (seamless) | Forged only |
Typical Applications | Transport of fluids: water, gas, steam, air | Piping system components under pressure: flanges, fittings, valves |
Material | Carbon Steel | Carbon Steel (higher carbon compared to piping steels) |
Manufacturing Method | Hot forming (pipe rolling, welding) | Forging (open-die, closed-die, or ring forging) |
Strength | – Grade A: ~48 ksi Tensile – Grade B: ~60 ksi Tensile | – Minimum Tensile Strength: ~70 ksi – Higher strength than A53 |
Pressure Suitability | Medium pressures | High pressures |
Temperature Suitability | Ambient and moderately elevated temperatures | Ambient and higher temperatures (normal service); not ideal for low temperatures unless specified |
Surface Options | Bare, black-painted, or hot-dip galvanized | Machined or as-forged finish |
Heat Treatment | Usually not heat-treated (unless specified) | May be normalized, normalized and tempered, or quenched and tempered |
Testing Requirements | Hydrostatic test, non-destructive electric test, tensile test | Tensile, hardness tests; chemical composition checks |
Common Standards Used With | API 5L, ASTM A106, ASTM A252 | ASME B16.5 (for flanges), ASME B16.11 (for fittings), etc. |
Low-Temperature Service | Not specifically designed for low temperatures | Not ideal unless normalized; A350 LF2 is preferred for low temp |
Primary Focus | Fluid transportation (pipes) | Pressure-retaining parts (flanges, fittings) |
Quick Summary:
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ASTM A53: Think pipes for moving fluids (low-medium pressure).
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ASTM A105: Think forged flanges and fittings to connect piping systems (higher pressure).