What is Valve Trim?
Valve trim is the collective term for the internal parts of the valve that can be removed and replaced and come into contact with the flow medium. These parts include valve seat(s), disc, glands, spacers, guides, bushings, and internal springs. The valve body, bonnet, packing, et cetera that also come in contact with the flow medium are not considered valve trim.
The disk-to-seat interface and the relationship between the disk position and the seat determine a valve’s trim performance. Basic motions and flow control are possible because of the trim. In designs with rotational motion trim, the flow opening changes when the disk moves close to the seat. An annular orifice appears when the disk lifts perpendicularly away from the seat in linear motion trim designs. Due to the various properties required to withstand various forces and conditions, valve trim parts can be constructed from a variety of materials. Bushings and packing glands do not experience the same forces and conditions as do the valve disc and seat(s).
Flow-medium properties, chemical composition, pressure, temperature, flow rate, velocity and viscosity are some of the important considerations in selecting suitable trim materials. Trim materials may or may not be the same material as the valve body or bonnet.
API has standardized trim materials by assigning a unique number to each set of trim materials.
Trim Material Selection
Understanding the material selection process is critical to engineering any application and/or part design. The choice of materials is the foundation upon which all valve applications are built. The most economical trim material is stainless steel. Available in different grades, this material provides strong resistance to erosive, corrosive, and temperature impacts and provides an excellent all-around choice.
In addition to stainless steel, more expensive materials such as Monel, Alloy 20, and Cu-Ni may be selected. These materials, sometimes referred to as exotic materials, generally are more expensive and have longer lead times than stainless.
Trim selection guidelines from manufacturers should be followed. One must consider trade-offs between the initial cost and the estimated service life. Stellite trim, for instance, may not be the best option if it doubles the price while extending the valve’s service life by 20%. It is essential to consider uptime, labor costs, and dependability. Engineers working on applications shouldn’t try to link operating pressures to expected wear.
Hardened Trim
Most high-pressure applications are suitable for hardened trim. Although solid hard plugs are more cost-effective for valves under 1 inch in diameter, a hard material overlay is more cost-effective for larger sizes. For services like superheated steam, two-phase flow, and temperatures above 600°F (315°C), these overlays are effective.
Primary Functions of Valve Trim
The trim components perform these essential roles:
Function | Impact | Key Components Involved |
---|---|---|
Flow Control | Regulates flow rate, pressure, and direction | Disc, seat, plug |
Sealing | Ensures leak-tight shutoff (prevents fugitive emissions) | Seat, disc, stem seals |
Durability | Resists wear, corrosion, and erosion | Hard-faced seats, stem coatings |
Actuation | Transfers motion from actuator to closure element | Stem, bushings |
Why Valve Trim Selection is Critical?
Material Compatibility
Chemical Resistance:
- Stainless steel (Trim 8) resists chlorides and acids.
- Nickel alloys (Trim 19B) handle sulfuric/hydrochloric acid.
Temperature Limits:
- Carbon steel (Trim 1) fails above 425°C (800°F).
- 9Cr-1Mo (Trim 5) works up to 650°C (1,200°F).
Pressure & Erosion Resistance
- High-Pressure Services: Hardened trim (Stellite 6, 350+ HB) prevents deformation.
- Slurry/Erosive Flow: Tungsten carbide or ceramic coatings extend service life.
Leakage Prevention (API 598 Standards)
Leakage Class | Allowed Leakage | Trim Requirement |
---|---|---|
Class IV | 0.1% of rated capacity | Standard soft seats |
Class VI | Zero bubbles/min (bubble-tight) | Metal-seated with lapped surfaces |
Consequences of Incorrect Trim Selection
Failure Mode | Cause | Result |
---|---|---|
Seat Erosion | Soft trim in abrasive service | Leakage, frequent maintenance |
Stem Galling | Incompatible stem/bushing materials | Valve seizure |
Corrosion Failure | Wrong alloy for chemical exposure | Catastrophic rupture |
Thermal Fatigue | Mismatched expansion rates | Cracking at high temps |
Valve Trim in Different Valve Types
Valve Type | Critical Trim Components | Common Materials |
---|---|---|
Gate Valve | Seat, gate, stem | 13Cr, Stellite, Alloy 20 |
Globe Valve | Plug, seat ring, stem | SS316, Monel, Hastelloy |
Ball Valve | Ball, seats, stem | PTFE, PEEK, 17-4PH SS |
Check Valve | Disc, hinge pin, seat | 410 SS, Alloy 625 |
How to Select the Right Trim?
Follow this 4-step process:
- Identify Service Conditions: Fluid type, temperature, pressure, abrasives.
- Choose Material per Standards: API 600 (gate valves), API 602 (small valves), NACE for sour service.
- Consider Leakage Class: Metal seats for high-temp, elastomers for bubble-tight shutoff.
- Verify Compatibility: Ensure trim hardness is compatible with body materials.